DISASSEMBLY AND REASSEMBLY MANUAL TRANSMISSION ASSEMBLY Disassembly

/library/BOOKS/CAR/SsangYong/Kyron/Kyron_2_Chasis_002_02_006.pdf\n
6. DISASSEMBLY AND REASSEMBLY
MANUAL TRANSMISSION ASSEMBLY
Disassembly
1. Remove the transmission oil drain plug (hexagon,
mm) and completely drain the oil. Place the removed
transmission on the workbench.
2. Pull out the lock washer (1) and remove the TGS pin (2).
3. Push the semi remote lever rearward and unscrew the
mounting bolts (4) with a wrench ( mm) to remove the
top cover.
NOTE
• Be careful not to lose the disassembled components.
4. Pull out the spring pin (6 x ) and remove the offset
lever.
MANUAL TRANSMISSION CHANGED BY
KYRON SM -. EFFECTIVE DATE
AFFECTED VIN
5. Remove the bolts from the extension housing with a
wrench ( mm).
M / T
CLUTCH
6. Remove the extension housing with a special tool.
NOTICE
AXLE
• Remove the offset lever and rolling plunger with the
extension housing. Be careful not to drop them.
ST’NG
BRAKE
7. Remove the rear ball bearing with a puller and remove
the speedometer driven gear.
8. Remove the 5/R shift fork spring pin (6 x ). A / BAG
A / CON
CHANGED BY MANUAL TRANSMISSION
EFFECTIVE DATE KYRON SM -.09
AFFECTED VIN
) Pull the counter gear (5th gear) retainer ring out from
the ring groove with a ring pliers.
NOTICE
• Be careful not to stiffen the retainer ring.
Spread the retainer ring and remove the 5th counter
gear with a puller.
Remove the counter reverse spacer.
MANUAL TRANSMISSION CHANGED BY
KYRON SM -. EFFECTIVE DATE
AFFECTED VIN
11. Remove the 5th gear retainer ring with a ring pliers.
M / T
CLUTCH
12. Remove the thrust washer from the shaft.
AXLE
ST’NG
BRAKE
13. Remove the 5th gear and pull out the spring pin.
NOTICE
• Be careful not to lose or mix the spring pins.
14. Remove the 5th gear needle bearings (2). A / BAG
A / CON
NOTICE
• Be careful not to lose or mix the needle bearings.
CHANGED BY MANUAL TRANSMISSION
EFFECTIVE DATE KYRON SM -.09
AFFECTED VIN