стр.2 D-2 FRONT DISC BRAKES MAINTENANCE AND REPAIR ON-VEHICLE SERVICE FRONT DISC BRAKE

D-2 FRONT DISC BRAKES MAINTENANCE AND REPAIR ON-VEHICLE SERVICE FRONT DISC BRAKE

/library/BOOKS/CAR/SsangYong/Musso/MussoB4D0.pdf\n4D-2 FRONT DISC BRAKES
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
FRONT DISC BRAKE
Preceding Work : Removal of wheels and tires
Eye-Hose Bolt - Nm Front Disc Assembly
Gasket. Replace Brake Pad
Brake Hose Brake Hose and Nut. - Nm
Brake Caliper Gasket. Replace
Bolt. Nm Washer
Washer Bolt - Nm
FRONT DISC BRAKES 4D-3
Removal & Installation Procedure
1. MANDO Brake
Remove the hose mounting nut and disconnect the hose.
Installation Notice
Tightening Torque - Nm
2. PBR Brake
Remove the eye-hose bolt and disconnect the hose.
Installation Notice
Tightening Torque - Nm
3. Remove the wheel speed sensor (for ABS vehicies).
Installation Notice
Tightening Torque - Nm
4. Remove the mounting bolts and then caliper assembly.
Installation Notice
Tightening Torque - Nm
4D-4 FRONT DISC BRAKES
5. Pull out the brake pads. Replace pads if necessary.
Notice
Always change the all pads on one wheel at a time.
6. Installation should follow the removal procedure in the
reverse order.
7. Bleed the air from the system.
FRONT DISC BRAKES 4D-5
UNIT REPAIR
FRONT DISC BRAKE
Inspection Procedure
1. Clean all components and visually check the followings.
l Check the cylinder and piston for wear, rust or damage.
l Check the caliper body and guide pin for wear, damage
or crank.
l Check the pads for uneven wear or oiliness.
l Check the boots for damage or tear.
2. Measure caliper housing inner diameter.
Item Standard Wear Limit
With PBR.4 mm.4 mm
With MANDO.0 mm.0 mm
3. Measure pad thickness.
Standard Wear Limit
mm.0 mm
Notice
Always change the all pads on one wheel at a time.
4. Measure rotor disc thickness.
Standard Wear Limit
mm mm
5. Check the rotor disc for score or runout.